High-Speed Fully Automatic Horizontal Molding Line

The Fully Automatic Horizontal Molding Line is a continuous sand molding system based on horizontal parting and high-pressure squeeze or air-impact compaction, engineered for high-volume, high-speed production of gray iron, ductile iron, and steel castings—such as engine blocks, brake drums, pump/valve housings, and pipe fittings. Fully integrating automatic sand filling, high-pressure compaction, fast pattern withdrawal, mold closing, pouring, cooling, shakeout, and sand reclamation, it enables near "lights-out" operation with a capacity of 400–800 molds per hour, representing the benchmark of modern smart foundries.

Molding: Upper and lower flasks are filled simultaneously and compacted via high-pressure squeeze (≥1.2 MPa) or air-impact + multi-cylinder pressing to form molds with hardness HB 90–95 and high dimensional accuracy.
Coating & Core Setting (optional): Robots apply coatings and insert cores automatically.
Closing: Robotic arms align and close upper/lower flasks with ±0.1 mm precision.
Automatic Pouring: Servo-controlled pouring furnace delivers precise molten metal weight.
Controlled Cooling: Chain or roller conveyor provides stress-relief cooling.
Shakeout & Reclamation: Vibratory shakeout separates castings; spent sand is crushed, magnetically separated, screened, cooled, and recycled at ≥95% rate.

Ultra-High Efficiency, Economies of Scale
Annual output: 1–3 million molds. Replaces 50–100 workers. Reduces total casting cost by over 30%.

Consistent, High-Quality Castings
Uniform mold hardness (CV ≤3%) enables dimensional accuracy to CT7–CT9 and surface roughness Ra ≤25 μm, with scrap rate <1.5%.

Flexible Production & Quick Changeover
Quick-change pattern system (<15 min). PLC stores ≥500 recipes—ideal for mixed-model production.

Green & Smart Manufacturing
≥95% sand reuse. Integrated dust/VOC abatement. 20% lower energy use. Full data logging for MES integration and traceability.

High Reliability & Easy Maintenance
Core components from global brands . MTBF ≥5000 hours. Remote diagnostics & predictive maintenance supported.

Automotive: Engine blocks, cylinder heads, crankcases, differential housings
Construction Machinery: Hydraulic manifolds, gear cases, track rollers
Energy: Wind turbine hubs, nuclear valves, pump casings
Municipal & Piping: Ductile iron fittings, manhole covers, fire hydrants

We deliver end-to-end turnkey solutions:

Casting process simulation (filling, solidification, stress)
Plant layout & logistics design (with robots, AGVs, AS/RS)
Smart factory integration: MES, digital twin, energy monitoring
Lifecycle support: commissioning, training, spare parts, remote service

Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery equipment. It mainly manufactures equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand processing. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services.

Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.

Our company mainly undertakes the following projects:

20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.

Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.

Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.

Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.

5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.

5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.

5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.

Welcome to contact us~