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Automatic Vertical Molding Machine for Metal Mold Production
| MOQ: | 1 Set |
| Price: | US $10,000-500,000 |
Detail Information
Certification
CE, RoHS, GS
Model NO.:
DL
Control Type:
PLC
Customized:
Customized
Condition:
New
Automatic Grade:
Automatic
Type:
Sand Casting
Flask Size:
Customizable
Cycle Time:
6-12 Sec/Mold
Control:
PLC + HMI With Recipe Management
Communication:
Ethernet, Modbus TCP, Profinet
Specification:
Customizable
Trademark:
DL
Origin:
China
HS Code:
8474802000
Production Capacity:
800
Product Description
Product Description
Vertical Molding Machine
The Vertical Molding Machine is a fully automatic molding system featuring vertical parting and double-face sand compaction (or air-precompaction + squeeze), engineered for high-volume, high-efficiency casting production. With the pattern mounted vertically and flasks closing from top to bottom, the mold cavity forms along the vertical axis—ideal for small-to-medium, complex-geometry castings with uniform wall thickness, such as engine blocks, brake discs, pipe fittings, and pump/valve housings in gray iron, ductile iron, or steel. Capable of 300–600 molds per hour, it serves as the cornerstone of modern green and smart foundries.
Working Principle
Sand Filling: Pre-metered sand drops into upper and lower flasks.
Pre-Compaction (optional): High-pressure air flows through the sand for initial uniform distribution.
Double-Sided Squeeze: Upper and lower rams apply synchronized pressure (80–150 bar) to form molds with high hardness (HB 90–95) and excellent repeatability.
Pattern Withdrawal & Closing: The pattern strips vertically; the top flask flips 180° and aligns precisely with the bottom flask.
Automatic Transfer: Closed molds are conveyed via roller tables or robots to the pouring station.
Pre-Compaction (optional): High-pressure air flows through the sand for initial uniform distribution.
Double-Sided Squeeze: Upper and lower rams apply synchronized pressure (80–150 bar) to form molds with high hardness (HB 90–95) and excellent repeatability.
Pattern Withdrawal & Closing: The pattern strips vertically; the top flask flips 180° and aligns precisely with the bottom flask.
Automatic Transfer: Closed molds are conveyed via roller tables or robots to the pouring station.
Key Advantages
High Throughput, Labor Savings
Replaces 10–15 manual molders. Cycle time as fast as 6–10 seconds/mold, enabling annual output of 500,000–1,000,000 molds—dramatically reducing labor cost per casting.
Replaces 10–15 manual molders. Cycle time as fast as 6–10 seconds/mold, enabling annual output of 500,000–1,000,000 molds—dramatically reducing labor cost per casting.
Superior Mold Accuracy & Casting Consistency
Vertical parting eliminates mold mismatch. Uniform compaction delivers dimensional accuracy to CT8–CT10 and surface roughness Ra ≤50 μm, minimizing fettling and scrap.
Saves Sand & Floor Space
No runner waste in horizontal direction; optimized gating reduces sand consumption by 15–25%. Footprint is only 1/3 of horizontal lines—ideal for retrofitting existing foundries.
Fully Automatable & Industry 4.0 Ready
Seamlessly integrates with auto-pouring, cooling, shot blasting, and robotic stacking. Equipped with MES/ERP interfaces for full-process data tracking and remote monitoring.
Eco-Friendly & Energy Efficient
Enclosed operation minimizes dust emission (with dust extraction port). 30% lower energy consumption vs. jolt-squeeze machines—compliant with green foundry standards.
Main Technical Specifications | |
Parameter | Value |
Molding Type | Vertical parting, double-sided squeeze |
Flask Size | Customizable up to 1200×1000 mm |
Squeeze Force | 800–2500 kN |
Mold Hardness | HB 90–95 |
Cycle Time | 6–12 sec/mold |
Capacity | 300–600 |
Air Pressure | 0.6–0.8 MPa |
Control | PLC + HMI with recipe management |
Communication | Ethernet, Modbus TCP, ProfiNet |
Typical Castings
Automotive: Brake discs, hubs, steering knuckles, transmission cases
Pipe & Valve: Ductile iron fittings, flanges, valves, water meter bodies
General Machinery: Compressor blocks, motor end shields, gearbox housings
Energy: Small wind power components, hydraulic parts, pump casings
Pipe & Valve: Ductile iron fittings, flanges, valves, water meter bodies
General Machinery: Compressor blocks, motor end shields, gearbox housings
Energy: Small wind power components, hydraulic parts, pump casings
Company Profile
Qingdao Dingli Machinery Co., Ltd.
Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery equipment. It mainly manufactures equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand processing. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services.
Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.
Our company mainly undertakes the following projects:
20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.
Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.
Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.
Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.
5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.
5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.
5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.
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