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Industrial V Process Casting Sand Box for Foundries
| MOQ: | 1 Set |
| Price: | US $7,000-15,000 / |
Detail Information
Certification
CE, RoHS, GS
Model NO.:
DL
Control Type:
PLC
Customized:
Customized
Condition:
New
Automatic Grade:
Automatic
Type:
Sand Casting
Flask Type:
Cope / Drag / Universal
Bottom Plate Open Area:
≥25%
Surface Treatment:
Sandblasted + Epoxy Wear-Resistant Coating (304 St
Typical Service Life:
≥10,000 Molding Cycles
Transport Package:
Customizable
Specification:
Customizable
Trademark:
DL
Origin:
China
HS Code:
8474802000
Production Capacity:
100
Product Description
Product Description
V-Process Dedicated Flask
The V-Process Dedicated Flask is a core tooling component specifically engineered for Vacuum Sealed Molding (V-Process). Featuring a high-rigidity frame, perforated metal plate (or mesh) bottom, and uniform vacuum distribution system, it uses negative pressure (typically -0.04 to -0.06 MPa) to compact dry sand around a plastic film-covered pattern—enabling binder-free, high-accuracy molds with excellent surface finish. Lightweight yet robust, with superior sealing and even vacuum draw, it is ideal for high-quality steel, ductile iron, and aluminum castings in jobbing or medium-volume production.
Key Design Features
High Rigidity & Lightweight Construction
Welded from Q345B steel, stress-relieved by annealing—deformation ≤0.1 mm/m. Optimized for strength-to-weight ratio.
Uniform Vacuum Distribution
Perforated plate with ≥25% open area + internal plenum chamber + multi-port vacuum inlets ensure consistent compaction across the entire mold.
Rapid Sealing & Docking
Silicone gasket + quick-clamp system enables <30-second airtight connection to molding table or rollover machine.
Modular & Standardized
Standard sizes from 800×600 mm to 3000×2000 mm; cope-drag pairs available. Optional RFID tags for smart foundry traceability.
Long Service Life
Wear-resistant epoxy coating or stainless cladding on critical surfaces—service life ≥10,000 cycles.
Welded from Q345B steel, stress-relieved by annealing—deformation ≤0.1 mm/m. Optimized for strength-to-weight ratio.
Uniform Vacuum Distribution
Perforated plate with ≥25% open area + internal plenum chamber + multi-port vacuum inlets ensure consistent compaction across the entire mold.
Rapid Sealing & Docking
Silicone gasket + quick-clamp system enables <30-second airtight connection to molding table or rollover machine.
Modular & Standardized
Standard sizes from 800×600 mm to 3000×2000 mm; cope-drag pairs available. Optional RFID tags for smart foundry traceability.
Long Service Life
Wear-resistant epoxy coating or stainless cladding on critical surfaces—service life ≥10,000 cycles.
Technical Specifications | |
Applicable Process | V-Process (Vacuum Sealed Molding) |
Flask Type | Cope / Drag / Universal |
Standard Size Range | 800×600 mm to 3000×2000 mm |
Max Load Capacity | 1 – 15 tons (including sand and casting) |
Operating Vacuum Level | -0.04 to -0.06 MPa |
Bottom Plate Open Area | ≥25% |
Main Body Material | Q345B high-strength low-alloy steel |
Surface Treatment | Sandblasted + epoxy wear-resistant coating (304 stainless steel edge optional) |
Sealing Method | Silicone gasket + mechanical quick-clamp system |
Typical Service Life | ≥10,000 molding cycles |
Optional Features | RFID tag, lifting alignment pins, temperature sensor port |
Typical Applications
Heavy Machinery: Large valves, pump housings, marine fittings (steel castings)
Rail Transit: Bogie side frames, bolsters, gear cases (ductile iron)
Energy Equipment: Wind turbine hubs, nuclear supports, hydro guide vanes
Precision Manufacturing: Aerospace GSE, machine tool bases (aluminum)
Rail Transit: Bogie side frames, bolsters, gear cases (ductile iron)
Energy Equipment: Wind turbine hubs, nuclear supports, hydro guide vanes
Precision Manufacturing: Aerospace GSE, machine tool bases (aluminum)
Company Profile
Qingdao Dingli Machinery Co., Ltd.
Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery equipment. It mainly manufactures equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand processing. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services.
Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.
Our company mainly undertakes the following projects:
20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.
Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.
Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.
Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.
5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.
5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.
5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.
Welcome to contact us~
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