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Advanced Coated Sand Mixer for Efficient Sand Coating
Basic Properties
Certification:CE, RoHS, GS, ISO9001
Trading Properties
Minimum Order Quantity:1 Piece
Price:US $10,000-500,000
Specifications
| Model NO.: | M500 | Control Type: | PLC |
|---|---|---|---|
| Customized: | Customized | Condition: | New |
| Automatic Grade: | Automatic | Type: | Sand Casting |
| Sand Type: | Phenolic Resin-Coated Sand (Hot-Box) | Heating Method: | Thermal Oil Heating (180-220Ā°C) |
| Rotor Speed: | Rotor Speed | Communication: | Modbus RTU / Profinet |
| Transport Package: | Export Packaging | Specification: | Customizable |
| Trademark: | DL | Origin: | China |
| HS Code: | 8474802000 | Production Capacity: | 100 |
Product Description
Product Description
Product Description of M Series Shell Sand Coating & Mixing Machine
The M Series Shell Sand Coating & Mixing Machine is a high-efficiency heating mixer designed specifically for the hot-box shell sand coating process, suitable for the preheating, mixing, and discharge of phenolic resin-coated sand. Widely used in shell mold/core production for engine manifolds, turbo housings, precision valves, and fittings, the M Series features a thermal oil-heated jacket + high-speed rotor + precise temperature control to uniformly preheat sand (140ā160Ā°C) and rapidly melt and coat resināensuring a complete, dense resin film on each grain, enhancing shell strength, surface finish, and collapsibility.
Available in batch and continuous models, the M Series handles 100ā1500 kg per batch, and can operate standalone or integrate with sand heaters, cooling screens, automatic feeders, and robot core extractorsāforming a fully automated shell sand line that meets demands for consistent quality, high throughput, low energy, and minimal resin usage.
Working Principle
Sand Preheating
Dry base sand (silica or chromite) enters the heating mixing chamber via elevator or pneumatic conveyor. Thermal oil (180ā220Ā°C) circulates through the jacket, uniformly heating the sand to 140ā160Ā°Cāensuring consistent grain temperature without hot spots or caking.
Dry base sand (silica or chromite) enters the heating mixing chamber via elevator or pneumatic conveyor. Thermal oil (180ā220Ā°C) circulates through the jacket, uniformly heating the sand to 140ā160Ā°Cāensuring consistent grain temperature without hot spots or caking.
Resin Addition & High-Speed Mixing
Once target temperature is reached, phenolic resin powder is fed via a screw metering feeder, while additives (e.g., stearic acid, hexamine) are injected. The high-speed rotor (150ā300 rpm) rapidly melts and coats the resināachieving uniform coverage in 60ā120 seconds, producing free-flowing coated sand.
Once target temperature is reached, phenolic resin powder is fed via a screw metering feeder, while additives (e.g., stearic acid, hexamine) are injected. The high-speed rotor (150ā300 rpm) rapidly melts and coats the resināachieving uniform coverage in 60ā120 seconds, producing free-flowing coated sand.
Rapid Cooling & Discharge
After mixing, the coated sand is rapidly discharged via pneumatic/electric valve to a cooling screen or buffer hopper to prevent premature curing. Some models feature integrated cooling ducts for direct air cooling.
Fully automated via PLC + HMI, with temperature profiling, recipe storage, data logging, fault alarms. Optional spray-cleaning system prevents resin buildup and extends service life.
After mixing, the coated sand is rapidly discharged via pneumatic/electric valve to a cooling screen or buffer hopper to prevent premature curing. Some models feature integrated cooling ducts for direct air cooling.
Fully automated via PLC + HMI, with temperature profiling, recipe storage, data logging, fault alarms. Optional spray-cleaning system prevents resin buildup and extends service life.
Key Features
Thermal Oil Heating, Uniform & Precise Temperature
Jacketed heating ensures sand temperature accuracy Ā±2Ā°C, avoiding localized overheating and resin charringāensuring consistent coating quality.
Jacketed heating ensures sand temperature accuracy Ā±2Ā°C, avoiding localized overheating and resin charringāensuring consistent coating quality.
High-Speed Rotor, High Coating Efficiency
Rotor tip speed 20ā28 m/s, mixing uniformity ā„98%, resin consumption reduced by 10ā15% vs. conventional mixersālowering production costs.
Smart Temperature Control, Repeatable Process
Multi-stage temperature profiling for preheating, holding, mixing
Infrared pyrometer monitors sand temp in real-time, auto-adjusts power
Recipe storage & recall ensures process consistency across sand types
Robust Structure, Wear-Resistant
Mixing chamber, rotor, and liners made of wear-resistant alloy (NM400) or ceramic coatingācritical parts last ā„6,000 hours; overall lifespan ā„10 years.
Multi-stage temperature profiling for preheating, holding, mixing
Infrared pyrometer monitors sand temp in real-time, auto-adjusts power
Recipe storage & recall ensures process consistency across sand types
Robust Structure, Wear-Resistant
Mixing chamber, rotor, and liners made of wear-resistant alloy (NM400) or ceramic coatingācritical parts last ā„6,000 hours; overall lifespan ā„10 years.
Automated Integration, Easy Operation
PLC + color HMI, remote monitoring, MES integration
Optional automatic feeder, cooling interlock, robot interface
Batch counting, output tracking, energy analysis supported
Easy Maintenance, Minimal Downtime
Top quick-opening cover for cleaning and liner replacement
Optional pull-out rotor designāreplaced within 2 hours
Modular structure with high part commonality
Main Technical Specifications | |||
Batch Capacity | 100ā150 kg | 300ā500 kg | 1000ā1500 kg |
Sand Type | Phenolic Resin-Coated Sand (Hot-Box) | Phenolic Resin-Coated Sand (Hot-Box) | Phenolic Resin-Coated Sand (Hot-Box) |
Heating Method | Thermal Oil Heating (180ā220Ā°C) | Thermal Oil Heating (180ā220Ā°C) | Thermal Oil Heating (180ā220Ā°C) |
Mixing Motor | 7.5 kW | 18.5 kW | 37 kW |
Rotor Speed | 150ā300 rpm VFD adjustable | 150ā300 rpm VFD adjustable | 150ā300 rpm VFD adjustable |
Mixing Time | 60sā120s | 60sā120s | 60sā120s |
Temp. Accuracy | Ā±2Ā°C | ||
Control System | PLC + 7"/10.1" Color HMI | PLC + 7"/10.1" Color HMI | PLC + 7"/10.1" Color HMI |
Communication | MODBUS RTU / PROFINET | MODBUS RTU / PROFINET | MODBUS RTU / PROFINET |
Weight | 1,200 kg | 2,800 kg | 5,500 kg |
Protection Rating | IP55 (Control Cabinet IP65) | IP55 (Control Cabinet IP65) | IP55 (Control Cabinet IP65) |
Typical Applications
Shell mold/core production for engine manifolds and turbo housings
High-surface-quality core production for valves and pumps
Integrated with sand heater, cooler, and robot for full automation
Supports multi-resin switching (phenolic, modified phenolic, etc.)
Connects to MES for traceability and process optimization
High-surface-quality core production for valves and pumps
Integrated with sand heater, cooler, and robot for full automation
Supports multi-resin switching (phenolic, modified phenolic, etc.)
Connects to MES for traceability and process optimization
Company Profile
Qingdao Dingli Machinery Co., Ltd.
Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery equipment. It mainly manufactures equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand processing. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services.
Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.
Our company mainly undertakes the following projects:
20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.
Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.
Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.
Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.
5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.
5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.
5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.
Welcome to contact us~
Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.
Our company mainly undertakes the following projects:
20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.
Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.
Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.
Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.
5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.
5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.
5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.
Welcome to contact us~
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