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Multi-Function Vibrating Regeneration Machine for Sand Processing
Basic Properties
Certification:CE, RoHS, GS, ISO9001
Trading Properties
Minimum Order Quantity:1 Piece
Price:US $8,500-25,000 /
Specifications
| Model NO.: | S56l | Control Type: | PLC |
|---|---|---|---|
| Customized: | Customized | Condition: | New |
| Automatic Grade: | Automatic | Type: | Sand Casting |
| Capacity: | 30 - 120 T/H | Mesh Size: | 0.8-8 Mm |
| Frequency: | 5 - 15 Hz | Amplitude: | 3 - 8 Mm |
| Emission: | ≤10 Mg/M³ | Transport Package: | Export Packaging |
| Specification: | Customizable | Trademark: | DL |
| Origin: | Qingdao, China | HS Code: | 8474802000 |
| Production Capacity: | 800 |
Product Description
Product Description
S56L Series Multi-Function Vibratory Reclaimer
The S56L Series Multi-Function Vibratory Reclaimer is a high-efficiency sand reclamation system engineered for foundries to crush, screen, de-dust, and pre-cool reclaimed green sand, resin-bonded sand, or sodium silicate sand in a single unit. Featuring a two-mass elastic vibration structure, multi-stage composite screens, and air-solid separation technology, it produces regenerated sand with intact grain shape, clay content ≤0.3%, and loss on ignition (LOI) ≤1.5%. The sand is suitable for direct reuse in high-precision molding lines, achieving a >95% sand reclamation rate—dramatically reducing new sand consumption and landfill waste for sustainable casting.
Working Principle
Infeed: Lumpy reclaimed sand (with metal fragments, sand agglomerates) enters the reclaimer.
Deagglomeration: High-frequency vibration and impact against internal baffles break lumps into individual grains.
Multi-Stage Screening: 2–3 screen decks (e.g., 6×6 mm / 1×1 mm) separate:
• Usable reclaimed sand
• Oversize contaminants (tramp metal, chills)
• Fines (<0.15 mm)
Dust Extraction: Built-in negative-pressure duct removes fines via cyclone + baghouse—emissions ≤10 mg/m³.
Discharge: Clean sand conveyed back to muller; contaminants and dust collected separately.
Deagglomeration: High-frequency vibration and impact against internal baffles break lumps into individual grains.
Multi-Stage Screening: 2–3 screen decks (e.g., 6×6 mm / 1×1 mm) separate:
• Usable reclaimed sand
• Oversize contaminants (tramp metal, chills)
• Fines (<0.15 mm)
Dust Extraction: Built-in negative-pressure duct removes fines via cyclone + baghouse—emissions ≤10 mg/m³.
Discharge: Clean sand conveyed back to muller; contaminants and dust collected separately.
Key Technical Features
All-in-One Design – Lower CAPEX & Footprint
Combines crushing, screening, dedusting, and cooling in one unit—replacing conventional "crusher + screen + collector" setups. Reduces equipment count by 50% and saves floor space.
Combines crushing, screening, dedusting, and cooling in one unit—replacing conventional "crusher + screen + collector" setups. Reduces equipment count by 50% and saves floor space.
Two-Mass Low-Transmission Vibration – Stable Operation
Active and isolated masses linked by rubber springs transmit ≤10% dynamic load to foundation—no massive concrete base required.
Modular Screen Decks – Process-Flexible
Screen apertures and layers easily swapped for green sand, furan, or alkaline phenolic systems—custom grading on demand.
Low-Damage Reclamation – Preserves Sand Integrity
No high-speed rotors—minimizes grain fracture. Regenerated sand angularity coefficient ≤1.35, enhancing permeability and green strength.
Smart Control & Eco-Certified
PLC manages vibration, airflow, and discharge. Fully enclosed with dual-stage dust collection—emissions ≤10 mg/m³, compliant with GB 39726 and EU BREF.
PLC manages vibration, airflow, and discharge. Fully enclosed with dual-stage dust collection—emissions ≤10 mg/m³, compliant with GB 39726 and EU BREF.
Main Technical Specifications | |
Parameter | Value |
Model | S56L-1500 / S56L-2000 / S56L-2500 |
Capacity | 30 – 120 t/h |
Sand Type | Clay sand, furan resin sand, alkaline phenolic sand, sodium silicate sand |
Screen Decks | 2-3 floors (optional) |
Mesh Size | 0.8–8 mm |
Frequency | 5 – 15 Hz |
Amplitude | 3 – 8 mm |
Air Volume | 5000 – 12000 m³/h |
Emission | ≤10 mg/m³ |
Control | PLC + touch screen, supporting remote monitoring |
Typical Applications
Automotive Foundry: Green sand reclamation for engine blocks/heads—>95% reuse
Pipe & Valve Plant: Furan sand recycling for ductile iron fittings—cuts new sand cost
Steel Casting Shop: Sodium silicate sand processing—minimizes landfill
Green Demonstration Line: Core unit in "zero-waste sand" closed-loop system
Pipe & Valve Plant: Furan sand recycling for ductile iron fittings—cuts new sand cost
Steel Casting Shop: Sodium silicate sand processing—minimizes landfill
Green Demonstration Line: Core unit in "zero-waste sand" closed-loop system
Company Profile
Qingdao Dingli Machinery Co., Ltd.
Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery equipment. It mainly manufactures equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand processing. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services.
Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.
Our company mainly undertakes the following projects:
20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.
Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.
Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.
Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.
5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.
5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.
5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.
Welcome to contact us~
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