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Continuous Fluidized Bed Cooler for Industrial Sand Cooling
| MOQ: | 1 Piece |
| Price: | US $10,000-100,000 |
Detail Information
Certification
CE, RoHS, GS, ISO9001
Model NO.:
S56ll
Control Type:
PLC
Customized:
Customized
Condition:
New
Automatic Grade:
Automatic
Type:
Sand Casting
Outlet Sand Temperature:
≤50°C (Adjustable)
Blower Power:
18.5 - 75 Kw
Control System:
PLC + HMI Touchscreen, Remote Monitoring Supported
Specific Energy Consumption:
≤0.8 Kwh/T·°C
Specification:
Customizable
Trademark:
DL
Origin:
China
HS Code:
8474802000
Production Capacity:
100
Product Description
Product Description
S56II Series Fluidized Bed Cooler
The S56II Series Fluidized Bed Cooler is a high-efficiency sand cooling system engineered for foundries to rapidly and uniformly cool hot reclaimed sand—from 150–400°C down to ≤50°C—meeting the stringent temperature requirements of high-pressure molding lines. Based on fluidization heat transfer, it injects ambient air through a perforated plenum plate, causing sand particles to enter a suspended "boiling" state for maximum sand-air contact. This achieves 2–3× higher heat exchange efficiency than conventional vibratory or rotary coolers—making it a critical component in green, smart, closed-loop sand reclamation systems.
Working Principle
Infeed: Hot sand (150–400°C) is evenly fed onto the cooler bed.
Fluidized Cooling: A blower forces air through micro-perforated plates, fluidizing the sand layer—maximizing heat transfer via convection and conduction.
Residence Time Control: Internal overflow weirs or baffles create staged zones, ensuring 3–8 minutes of uniform cooling.
Dust-Laden Air Exhaust: Hot, dusty air exits from the top and passes through cyclone + baghouse—emissions ≤10 mg/m³.
Discharge: Cooled sand (≤50°C) is continuously discharged via bottom rotary valve to muller or reclaimer.
Key Technical Features
Ultra-Efficient Cooling – Outlet Sand ≤50°C
Capacity: 30–150 t/h; outlet temperature stably controlled at 40–50°C, eliminating moisture loss, mold strength drop, and metal penetration defects caused by hot sand.
Low Energy Consumption – Cost Efficient
Uses only ambient air—no chillers or chilled water required. Specific energy consumption ≤0.8 kWh/t·°C, saving >30% vs. rotary coolers.
Minimal Maintenance – No Moving Parts in Bed
No rotating, vibrating, or agitating mechanisms inside the bed—only blower and discharge valve require service. Downtime reduced by 50%.
Modular & Scalable
Standard modules (1000–2500 mm wide) can be paralleled for capacities up to 300 t/h. Integrates seamlessly with reclaimers and mullers.
Eco-Compliant & Smart-Controlled
Fully enclosed with dust extraction ports (DN300–DN500). PLC manages airflow, level, and discharge—interlocked with central sand system control.
Capacity: 30–150 t/h; outlet temperature stably controlled at 40–50°C, eliminating moisture loss, mold strength drop, and metal penetration defects caused by hot sand.
Low Energy Consumption – Cost Efficient
Uses only ambient air—no chillers or chilled water required. Specific energy consumption ≤0.8 kWh/t·°C, saving >30% vs. rotary coolers.
Minimal Maintenance – No Moving Parts in Bed
No rotating, vibrating, or agitating mechanisms inside the bed—only blower and discharge valve require service. Downtime reduced by 50%.
Modular & Scalable
Standard modules (1000–2500 mm wide) can be paralleled for capacities up to 300 t/h. Integrates seamlessly with reclaimers and mullers.
Eco-Compliant & Smart-Controlled
Fully enclosed with dust extraction ports (DN300–DN500). PLC manages airflow, level, and discharge—interlocked with central sand system control.
Main Technical Specifications | |
Parameter | Value |
Model | S564II-S565ll-S568ll-S5610ll |
Capacity | 30 – 150 tons/hour |
Inlet Sand Temperature | 150 – 400°C |
Outlet Sand Temperature | ≤50°C (adjustable) |
Cooling Medium | Ambient air (dehumidified or pre-cooled optional) |
Blower Power | 18.5 – 75 kW |
Bed Body Material | Q235B with wear-resistant liners (304 stainless steel optional) |
Dust Emission | ≤10 mg/m³ (with two-stage dust collector) |
Control System | PLC + HMI touchscreen, remote monitoring supported |
Typical Applications
Automotive Engine Lines: Green sand cooled to ≤45°C for stable high-pressure molding
Ductile Iron Pipe Plants: Furan sand cooling prevents premature resin cure
Steel Foundries: Sodium silicate sand temperature control improves shakeout & reclamation
Smart Foundry Pilots: Core unit in "constant-temperature sand" closed-loop systems
Ductile Iron Pipe Plants: Furan sand cooling prevents premature resin cure
Steel Foundries: Sodium silicate sand temperature control improves shakeout & reclamation
Smart Foundry Pilots: Core unit in "constant-temperature sand" closed-loop systems
Company Profile
Qingdao Dingli Machinery Co., Ltd.
Qingdao Dingli Machinery Co., Ltd. is a company specializing in the production of casting machinery equipment. It mainly manufactures equipment for casting clay sand, resin sand, coated sand, wet sand drying, lost foam casting, sodium silicate sand, etc. It can undertake various turnkey projects, including the design, manufacturing, installation and commissioning of mechanical sand processing. Our factory has strong technical strength and advanced processing equipment. We have long-term and close technical cooperation with many senior experts and scholars from domestic universities and research institutions. We can provide users with high-performance, reliable products and satisfactory services.
Our company adheres to the principles of promoting enterprise development through technology, prioritizing quality, continuous improvement and customer satisfaction. We are willing to sincerely cooperate with friends from all walks of life to achieve common prosperity.
Our company mainly undertakes the following projects:
20-180t/h mechanized clay sand processing production line and single machine equipment turnkey project.
Annual production of 1000 to 20,000 tons of consolidated resin sand casting mechanized production line and single machine equipment turnkey project.
Annual production of 3,000 to 10,000 tons of hot processing coated sand complete equipment and single machine equipment turnkey project.
Annual production of 3,000 to 7,000 tons of hot coating sand regeneration complete equipment and single machine equipment turnkey project.
5-15t/h sodium silicate mechanical production line and single machine equipment turnkey project.
5-30t/h three-stage sand drying equipment and single machine equipment turnkey project.
5-40t/h lost foam casting complete equipment and single machine equipment turnkey project and other types of shot blasting cleaning equipment, lifting equipment, conveying equipment, cooling equipment, magnetic separation equipment, environmental protection dust removal equipment.
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